Wire Mesh Products

Wire Mesh Products

To create strong and long-lasting structures, engineering infrastructure involves accurate planning and competent execution, taking into account aspects such as soil composition, temperature, weather, and location. Our wire plant at Jalpa Devi Engineering Pvt. Ltd. exemplifies this commitment to excellence by providing a wide range of wire products to fulfill a variety of infrastructural requirements.

Our wire plant is well-equipped with cutting-edge equipment and an experienced workforce. We manufacture steel wires with diameters ranging from 7 mm to 2 mm, specializing in both high and low-carbon steel. To increase their strength and endurance, our wires go through extensive heat treatment and galvanizing procedures. Our 50 metric tonne per day production capacity allows us to meet large orders while upholding the highest standards.

Gabion

Gabions are made from high-quality galvanized wire, produced in our dedicated wire plant. The wire undergoes rigorous strengthening processes to ensure durability and reliability. We offer high-quality double-twisted (DT) wire mesh containers of various sizes, meticulously partitioned into internal cells. These gabions are designed to interconnect seamlessly with other similar units and are filled with stone at the project site to create flexible, permeable, and monolithic structures. Our gabions are the perfect solution for mass gravity walls, channel linings, revetments, and weirs in geotechnical, hydraulic, and erosion control projects.

Our gabion baskets are crafted from premium steel wire, setting us apart with the capability to manufacture solutions with thicker diameters for enhanced mechanical performance. This attention to quality ensures that our gabions stand up to the most demanding conditions, providing reliable and robust solutions for various construction needs.

To meet the requirements of projects demanding higher durability and extended longevity, our gabions feature an innovative protective polymeric coating. This advanced coating is engineered to withstand the harshest environmental conditions, delivering exceptional performance upgrades that include:

12x resistance to abrasion: Our coating significantly enhances the gabion’s durability against wear and tear.
2x resistance to chemical aggressions: It provides superior protection against chemical corrosion, ensuring long-term integrity.
4x performance in cold weather: The coating maintains its protective qualities even in extreme cold.
4x resistance to UV rays: It offers robust protection against UV degradation, preserving the gabion’s structural integrity.

In addition to these advancements, Jalpa Devi Engineering Pvt Ltd introduces the GAWAC 3.0 software, a cutting-edge tool for designing and optimizing Gabion Walls. This software incorporates the proprietary GSC concept, an experimental coefficient that evaluates the long-term performance of the structure. Key benefits of the GSC concept include:

  • Long-term performance with a 120-year service life: Our gabions are designed to endure, offering reliability and stability for generations.
  • Experimentally tested and numerically verified methods: The GSC concept is backed by rigorous testing and validation, ensuring dependable performance.
  • Increased cost-effectiveness of designs: Optimized designs lead to cost savings and efficient resource use.
  • Significant environmental benefits: Our gabions contribute to environmental sustainability by promoting biodiversity and reducing carbon footprint.

The combination of the GSC approach and our specially coated gabions results in substantial material reduction for constructing gabion walls and up to 40% savings in CO2 emissions. Our gabions enhance biodiversity and vegetation growth, contributing to CO2 sequestration, and offer a tenfold reduction in emissions compared to concrete walls.

Key benefits of Gabions

Material Reduction: Utilizing the GSC concept significantly reduces the amount of stone required, leading to substantial cost savings. This material efficiency translates into a lower environmental impact and a more sustainable construction process.
Enhanced Performance: Our advanced polymeric coating ensures exceptional performance in harsh conditions, safeguarding the structure and reducing long-term maintenance costs. This means that our gabions not only last longer but also require less frequent repairs.
Faster Installation: The reduced material usage facilitates easier and quicker installation, optimizing the production rate. This efficiency in installation reduces labor costs and project timelines, making our gabions a cost-effective choice.
Environmental Sustainability: By decreasing the amount of quarry stone used, our gabions help cut the environmental burden associated with material extraction and transportation. This commitment to sustainability underscores our dedication to eco-friendly practices in construction.

Gabion Boxes

One of our standout products is the gabion box, essential for erosion control and slope stabilization. Renowned for their permeability, adaptability, and durability, our gabions offer an economical and eco-friendly solution. Available in sizes from 0.5 to 4 meters, these gabion boxes are engineered to endure harsh weather conditions.

Galvanised Wire Mesh

Our manufacturing unit develops high-quality galvanized wire mesh by using advanced manufacturing techniques. It serves as a foundation for different composite materials and is frequently used in construction as fencing and reinforcement. Our wire mesh solutions are a dependable option for any construction work because of their outstanding performance and durability.

In addition to conventional wire mesh, we manufacture knitted wire mesh. This hexagonal double-twisted wire mesh structure is very beneficial in applications that require increased strength and adaptability.

GI Bundle

Our GI Bundle contains soft-drawn galvanized wires, which are crucial in many construction projects due to their strength and versatility. These wires go through a rigorous passivation process that guarantees their durability and corrosion resistance, allowing them to be used for extended periods in harsh situations. 

At Jalpa Devi Engineering Pvt. Ltd., our wire plant demonstrates its expertise in engineering and infrastructure development. Our extensive selection of wire products, combined with quality and innovation, establishes us as a reliable partner in the construction sector, delivering strength, longevity, and dependability for successful projects.

Wire Mesh Products

Our knitted wire mesh plant is specifically designed to manufacture hexagonal double-twisted wire mesh structures. This advanced manufacturing process ensures that our wire meshes are robust, durable, and capable of withstanding the rigors of construction use. The wire mesh produced here is essential for creating structures that require both strength and flexibility, such as Gabion boxes.

Manufacturing: Hexagonal double twisted wire mesh structures

Jalpa Devi Engineering Pvt. Ltd. Wire Plant
At Jalpa Devi Engineering Pvt. Ltd., we pride ourselves on our advanced wire plant, which produces a wide range of wires to meet diverse construction needs. Our wire range includes sizes from 7mm to 2mm, made from both low-carbon and high-carbon steel. The wire plant features state-of-the-art heat treatment and galvanizing processes, ensuring that our wires are of the highest quality. With a production capacity of 50 metric tonnes per day, we are equipped to meet large-scale project demands efficiently.

Wire Range: 7mm to 2mm, low carbon and high carbon steel
Processes: State-of-the-art heat treatment and galvanizing
Capacity: 50 metric tonnes per day

Gabion Structures

Gabions are one of the most widely used structures in construction for slope stability and erosion protection. These structures are known for their durability, flexibility, and permeability. Gabions are strong enough to withstand significant environmental pressures, making them ideal for various construction applications. They are also cost-effective and environmentally friendly, offering a sustainable solution for many construction challenges. The sizes of our Gabions vary from 0.5 meters to 4 meters, providing options for different project needs.

Gabions are widely used for slope stability and erosion protection. They are known for their:

  • Durability: Strong and long-lasting
  • Flexibility: Adapts to different environments
  • Permeability: Allows water to pass through, reducing pressure
  • Economy: Cost-effective and sustainable
  • Environmental Friendliness: Sizes vary from 0.5 meters to 4 meters

Product Highlights

GI Bundle: Our GI bundles consist of soft drawn and passivated galvanized wires, designed for longevity and durability. These bundles are essential for various construction applications where long-lasting materials are needed.

Galvanized Wire Mesh: Produced in our state-of-the-art manufacturing unit, our galvanized wire mesh is of the highest quality, providing the strength and flexibility needed for robust construction projects.

Gabion Box: Our Gabion boxes are made to industry standards, ensuring they are robust and durable. These boxes are crucial for projects requiring slope stability and erosion protection.