Jalpa Devi Engineering Pvt Ltd Gabion Solutions

Jalpa Devi Engineering Pvt Ltd is proud to offer high-quality double-twisted (DT) wire mesh containers of various sizes, meticulously partitioned into internal cells. These gabions are designed to interconnect seamlessly with other similar units and are filled with stone at the project site to create flexible, permeable, and monolithic structures. Our gabions are the perfect solution for mass gravity walls, channel linings, revetments, and weirs in geotechnical, hydraulic, and erosion control projects.

Our gabion baskets are crafted from premium steel wire, setting us apart with the capability to manufacture solutions with thicker diameters for enhanced mechanical performance. This attention to quality ensures that our gabions stand up to the most demanding conditions, providing reliable and robust solutions for various construction needs.

To meet the requirements of projects demanding higher durability and extended longevity, our gabions feature an innovative protective polymeric coating. This advanced coating is engineered to withstand the harshest environmental conditions, delivering exceptional performance upgrades that include:

12x resistance to abrasion: Our coating significantly enhances the gabion’s durability against wear and tear.
2x resistance to chemical aggressions: It provides superior protection against chemical corrosion, ensuring long-term integrity.
4x performance in cold weather: The coating maintains its protective qualities even in extreme cold.
4x resistance to UV rays: It offers robust protection against UV degradation, preserving the gabion’s structural integrity.

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In addition to these advancements, Jalpa Devi Engineering Pvt Ltd introduces the GAWAC 3.0 software, a cutting-edge tool for designing and optimizing Gabion Walls. This software incorporates the proprietary GSC concept, an experimental coefficient that evaluates the long-term performance of the structure. Key benefits of the GSC concept include:

  • Long-term performance with a 120-year service life: Our gabions are designed to endure, offering reliability and stability for generations.
  • Experimentally tested and numerically verified methods: The GSC concept is backed by rigorous testing and validation, ensuring dependable performance.
  • Increased cost-effectiveness of designs: Optimized designs lead to cost savings and efficient resource use.
  • Significant environmental benefits: Our gabions contribute to environmental sustainability by promoting biodiversity and reducing carbon footprint.

The combination of the GSC approach and our specially coated gabions results in substantial material reduction for constructing gabion walls and up to 40% savings in CO2 emissions. Our gabions enhance biodiversity and vegetation growth, contributing to CO2 sequestration, and offer a tenfold reduction in emissions compared to concrete walls.

Key Benefits of Jalpa Devi Engineering Pvt Ltd Gabions

Material Reduction: Utilizing the GSC concept significantly reduces the amount of stone required, leading to substantial cost savings. This material efficiency translates into a lower environmental impact and a more sustainable construction process.
Enhanced Performance: Our advanced polymeric coating ensures exceptional performance in harsh conditions, safeguarding the structure and reducing long-term maintenance costs. This means that our gabions not only last longer but also require less frequent repairs.
Faster Installation: The reduced material usage facilitates easier and quicker installation, optimizing the production rate. This efficiency in installation reduces labor costs and project timelines, making our gabions a cost-effective choice.
Environmental Sustainability: By decreasing the amount of quarry stone used, our gabions help cut the environmental burden associated with material extraction and transportation. This commitment to sustainability underscores our dedication to eco-friendly practices in construction.

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