Foundry

Jalpa Devi Engineering Pvt. Ltd. is one of the world’s leading manufacturers of high-quality engineering castings. We specialize in producing castings with excellent machinability, superior surface finish, and a commitment to timely delivery. We manufacture high-quality wear parts for primary, secondary, vertical, and horizontal shaft impact crushers. Our diverse product line comprises Jaw Plates, Bowl and Mantle Liners, Excavator Parts such as Tooth Points, Adapters, undercarriage items, Cutting Edges, Track Links, and Drag Chain Links.

We use high-manganese, high-chrome steel, low alloy steel, manganese steel, and cast steel grades to ensure the durability and efficiency of our products.

Our diverse product line comprises

• Jaw Plates
• Bowl Liners
• Mantle Liners
• Excavator Parts:
  • Tooth Points
  • Adapters
  • Undercarriage Items
  • Cutting Edges
  • Track Links
  • Drag Chain Links

Our dedication to brilliance can be seen in our strong systems and services, which are geared to provide high-quality products efficiently and competitively. As an ISO 9001:2018 certified company, Jalpa Devi Engineering implements extensive quality control techniques to ensure that every product meets the highest requirements. 

We use cutting-edge technology-driven reverse engineering and prototyping processes to develop innovative goods with precision and efficiency. This strategy enables us to fulfill our customer’s needs by providing tailored solutions that increase operational efficiency and profitability.

USPs

• In-house design, simulation, and methods

At Jalpa Devi Engineering Pvt. Ltd. (JDEPL), we pride ourselves on our advanced design simulation, and methods, which enable us to deliver high-quality products that meet the diverse needs of our clients.

Design Capabilities: Our design team utilizes cutting-edge software tools to create precise and innovative solutions:

• SolidWorks: For robust and detailed 3D modeling.
• Creo: For advanced product design and development.
• AutoCAD: For accurate 2D and 3D drafting.
• AutoDesk PowerMill: For sophisticated CNC programming, ensuring high-precision machining.

In-House Pattern Manufacturing Facilities: We are equipped with state-of-the-art in-house pattern manufacturing facilities, including:

• CNC Router: With a size capacity of 2000 x 2500 x 450 mm, enabling us to handle large-scale and intricate designs with ease.
• Materials: We manufacture patterns in various materials, including:
  • Wooden Patterns
  • Metallic Patterns
  • Shell Patterns

Our facilities are designed to meet the specific requirements of our clients, ensuring flexibility and customization.

Storage and Management: We have a well-defined and adequate storage area for multiple patterns, ensuring that all patterns are properly stored and managed. This organized storage system allows for quick retrieval and efficient production processes.

Jalpa Devi Engineering Pvt. Ltd. Implements Advanced No-Bake Alpha Set Moulding Process

At Jalpa Devi Engineering Pvt. Ltd., we continually strive to integrate cutting-edge technologies to enhance our production capabilities and deliver superior quality products to our clients. Our advanced No-Bake Alpha Set Moulding Process allows us to efficiently produce a large volume of castings with consistent quality. This capability enables us to meet the growing demands of our clients across various industries.

Benefits of the No-Bake Alpha Set Moulding Process

• High Precision: Achieves excellent dimensional accuracy and surface finish.
• Versatility: Suitable for producing complex shapes and large castings.
• Reduced Production Time: Faster curing process without the need for baking ovens.
• Strength and Durability: Produces robust moulds capable of withstanding high metallostatic pressures.

• Highly Automated Machine Shop

Our state-of-the-art, fully automated machine shop is designed to deliver precision and efficiency in manufacturing complex components. By integrating advanced robotics and cutting-edge CNC machinery, we ensure each part is produced with the highest level of accuracy. This automation minimizes human error and significantly enhances production speed, enabling us to meet tight deadlines without compromising on quality. Whether it’s intricate geometries or high-volume production, our automated systems provide consistent and reliable results, ensuring every component meets stringent industry standards.

• Automated Quenching in 35 Seconds

Our automated quenching process is a testament to our commitment to product durability and robustness. Within just 35 seconds, our advanced quenching systems cool the heated materials rapidly, locking in their structural integrity and enhancing their mechanical properties. This swift quenching process ensures that our products achieve superior hardness and resistance to wear and tear, making them exceptionally durable. Precisely controlling temperature and timing in our automated quenching ensures uniformity and consistency across all products, guaranteeing outstanding performance and long-lasting reliability in even the most demanding applications.